Capacitor unit, and electric compressor

ABSTRACT

A capacitor unit ( 20 ) includes: a harness side terminal ( 23 ) provided on a first end portion ( 22   a ) side of a first surface of a housing ( 22 ) for accommodating a capacitor main body therein; a board side terminal ( 24 ) provided in the housing ( 22 ) and connectable to a circuit board; and a plurality of guide portions ( 25 ) that protrude from the first surface and extend from a second end portion ( 22   b ) on a side opposite to the first end portion ( 22   a ) toward the first end portion ( 22   a ). The plurality of guide portions ( 25 ) are provided to be separated in a second direction orthogonal to a first direction of connecting the first end portion ( 22   a ) and the second end portion ( 22   b ) to each other so as to sandwich the harness side terminal ( 23 ) therebetween.

TECHNICAL FIELD

The present invention relates to a capacitor unit and an electriccompressor.

Priority is claimed on Japanese Patent Application No. 2016-220656,filed on Nov. 11, 2016, the content of which is incorporated herein byreference.

BACKGROUND ART

For example, in a vehicle-mounted air conditioner, high space savingproperties are required because of the need to accommodate variouscomponents in a limited space in a vehicle. Therefore, in recent years,in order to improve the space saving properties, there is provided anelectric compressor integrally including a compressor that configuresthe vehicle-mounted air conditioner, a motor that drives the compressor,and a control device that controls the motor.

A control device of such an electric compressor includes a capacitorunit and a circuit board. The circuit board converts DC power smoothedvia the capacitor unit into three-phase AC power. As the three-phase ACpower output from the circuit board is supplied to a stator of themotor, a rotor of the motor rotates and drives a compressor.

The capacitor unit is connected to a power source, such as a battery ora generator, via a power source harness. Therefore, the capacitor unitincludes a harness side terminal to which the power source harness isconnected. In addition, the capacitor unit includes a board sideterminal connected to a wiring pattern formed on the circuit board. Forexample, PTL 1 describes a configuration including a bus bar that formsa harness side terminal and a board side terminal in a capacitor module.

CITATION LIST Patent Literature

[PTL 1] Japanese Unexamined Patent Application, First Publication No.2007-336761

SUMMARY OF INVENTION Technical Problem

Incidentally, in the power source harness, a connection terminalprovided in the distal end portion is bolted to a harness side terminalprovided in the capacitor unit. Therefore, in the power source harness,in the vicinity of the capacitor unit, only the connection terminal ofthe distal end portion is fixed, and a wiring connected to theconnection terminal is not fixed. Therefore, the wiring vibrates due tothe vibration generated when the vehicle travels. As a result, stress isrepeatedly applied to the connection part between the connectionterminal fixed to the harness side terminal and the wiring connected tothe connection terminal. There is a possibility that a load is generatedto the connection part between the wiring of the power source harnessand the connection terminal as the repeated stress is generated.Therefore, it is desirable to suppress the vibration of the power sourceharness connected to the capacitor unit.

The present invention provides a capacitor unit and an electriccompressor that are capable of suppressing vibration of a power sourceharness to be connected to a capacitor unit.

Solution to Problem

According to a first aspect of the present invention, there is provideda capacitor unit including: a housing that accommodates a capacitor mainbody therein; a harness side terminal provided on a first end portionside of a first surface of the housing and connectable to a power sourceharness for supplying DC power from an outside; a board side terminalprovided in the housing and connectable to a circuit board from whichthe DC power is output via the capacitor main body; and a plurality ofguide portions that protrude from the first surface and extend from asecond end portion on a side opposite to the first end portion on thefirst surface toward the first end portion, in which the plurality ofguide portions are provided to be separated in a second directionorthogonal to a first direction of connecting the first end portion andthe second end portion to each other so as to sandwich the harness sideterminal therebetween.

With the configuration, when being fixed to the harness side terminal,the power source harness is disposed to extend from the first endportion toward the second end portion in a state where the first surfaceis sandwiched from the second direction by the guide portions.Therefore, the guide portion restricts the movement of the power sourceharness in the second direction. Accordingly, it is possible to suppressexcessive vibration of the power source harness.

In addition, according to a second aspect of the present invention, inthe capacitor unit of the first aspect, the plurality of guide portionsmay be provided in a pair so as to sandwich therebetween one of theharness side terminals in the second direction.

With the configuration, the guide portions are disposed on both sides ofone power source harness fixed to the harness side terminal.Accordingly, it is possible to ensure an insulation distance around thepower source harness.

In addition, according to a third aspect of the present invention, thecapacitor unit of the first aspect or the second aspect may furtherinclude a harness abutting portion that protrudes on the second endportion side of the first surface and that is configured to abut againstthe power source harness in the second direction.

With the configuration, the power source harness comes into contact withthe harness abutting portion from the second direction on the second endportion side. Therefore, movement of the power source harness in thesecond direction is restricted not only on the first end portion sidefixed to the harness side terminal but also on the second end portionside. Accordingly, it is possible to effectively suppress vibration ofthe power source harness in the second direction.

In addition, according to a fourth aspect of the present invention, inthe capacitor unit of any one of the first aspect to the third aspect,the board side terminal may be provided in the first end portion of thehousing.

With the configuration, the harness side terminal and the board sideterminal are disposed on the same side of the housing (the first endportion side). Therefore, the connection work between the board sideterminal and the board and the connection work between the harness sideterminal and the power source harness can be efficiently performed.

In addition, according to a fifth aspect of the present invention, inthe capacitor unit of any one of the first aspect to the fourth aspect,the board side terminal may extend in a plate shape from a base portionheld in the housing toward a distal end portion connected to the circuitboard, and have a notch recessed inward of the board side terminal in awidth direction between the base portion and the distal end portion.

With the configuration, a region having a sectional area smaller thanthe distal end portion or the base portion is partially formed in theboard side terminal by the notch portion. Therefore, the vibration ofthe distal end portion in the second direction with respect to the baseportion is absorbed by the region in which the notch portion is formed.As a result, it is possible to suppress stress concentration in thedistal end portion connected to the circuit board. Therefore, thevibration transmitted from the circuit board to the board side terminalcan be absorbed, and the deformation or damage to the connection partbetween the board side terminal and the distal end portion can besuppressed.

In addition, according to a sixth aspect of the present invention, inthe capacitor unit of the fifth aspect, a first notch portion formed ona first side of the board side terminal in the width direction and asecond notch portion formed on a second side of the board side terminalin the width direction, may be formed.

With the configuration, the vibration of the distal end portion withrespect to any direction of the board side terminal in the widthdirection is absorbed by the region in which the first notch portion andthe second notch portion are formed. As a result, it is possible tofurther suppress stress concentration in the distal end portionconnected to the circuit board by a solder. Therefore, the vibrationtransmitted from the circuit board to the board side terminal can beabsorbed, and the deformation or damage to the board side terminal canbe more effectively suppressed.

In addition, according to a seventh aspect of the present invention, inthe capacitor unit of the sixth aspect, the first notch portion and thesecond notch portion may be formed at an interval in a direction ofconnecting the base portion and the distal end portion to each other.

With the configuration, it is possible to form an S-shaped curved regionbetween the distal end portion and the base portion for the board sideterminal. Such a shape can be formed at the same time with a thin boardside terminal by cutting a plate made of a conductive metal into apredetermined shape by pressing or the like. Therefore, it is notnecessary to increase the number of processing steps in order to form acurved region, and it is possible to form the first notch portion andthe second notch portion which are efficiently recessed in differentdirections.

In addition, according to an eighth aspect of the present invention,there is provided an electric compressor including: the capacitor unitaccording to any one of the first aspect to the seventh aspect; a powersource harness of which one end portion is connected to the harness sideterminal and which extends toward the second end portion side; thecircuit board that is configured to convert the DC power output from thecapacitor unit into AC power; a motor rotationally driven by the ACpower output from the circuit board; a compression mechanism driven bythe motor; and a casing that accommodates the capacitor unit, thecircuit board, the motor, and the compression mechanism.

In addition, according to a ninth aspect of the present invention, inthe electric compressor of the eighth aspect, the casing may include acasing side harness abutting portion which abuts against the powersource harness derived from the second end portion side of the housing.

With the configuration, the power source harness is also supported at apart derived from the capacitor unit. Accordingly, it is possible tofurther suppress the vibration of the power source harness.

Advantageous Effects of Invention

According to the present invention, it becomes possible to suppress thevibration of the power source harness to be connected to the capacitorunit.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a schematic view showing a configuration of an electriccompressor according to an embodiment of the present invention.

FIG. 2 is a perspective view showing a circuit board and a capacitorunit provided in the electric compressor.

FIG. 3 is a perspective view showing the capacitor unit.

FIG. 4 is a plan view showing the capacitor unit provided in a casing ofthe electric compressor.

FIG. 5 is a side sectional view showing the capacitor unit provided inthe casing.

FIG. 6 is a sectional view showing a connection part between the boardside terminal of the capacitor unit and the circuit board.

DESCRIPTION OF EMBODIMENTS

Hereinafter, with reference to attached drawings, embodiments forrealizing a capacitor unit and an electric compressor according to thepresent invention will be described. However, the present invention isnot limited to the embodiments.

FIG. 1 is a schematic view showing a configuration of the electriccompressor according to the embodiment of the present invention. FIG. 2is a perspective view showing a circuit board and a capacitor unitprovided in the electric compressor. FIG. 3 is a perspective viewshowing the capacitor unit. FIG. 4 is a plan view showing the capacitorunit provided in a casing of the electric compressor. FIG. 5 is a sidesectional view showing the capacitor unit provided in the casing. FIG. 6is a sectional view showing a connection part between the board sideterminal of the capacitor unit and the circuit board.

As shown in FIG. 1, an electric compressor 10 of the present embodimentincludes a casing 11, a motor 12, a compression mechanism 13, and adriving circuit portion 14. The electric compressor 10 configures a partof an air conditioner mounted on a vehicle, and compresses a refrigerantthat circulates in the air conditioner.

The motor 12, the compression mechanism 13, and the driving circuitportion 14 are accommodated in the casing 11 which forms an outer shellof the electric compressor 10.

The motor 12 is rotationally driven by AC power output from the drivingcircuit portion 14. The motor 12 has a stator (not shown) and a rotor(not shown). The stator generates a magnetic field by the power suppliedfrom a power source 15, such as a battery or a generator of the vehicle.The rotor rotates by a magnetic field generated by the stator.

The compression mechanism 13 is driven by the motor 12. The compressionmechanism 13 is configured with, for example, a scroll compressionmechanism. The compression mechanism 13 includes a fixed scroll (notshown) and a turning scroll (not shown). The compression mechanism 13compresses a refrigerant (fluid) as the turning scroll is driven to turnwith respect to the fixed scroll by rotation of the rotor (not shown) ofthe motor 12.

As shown in FIG. 2, the driving circuit portion 14 is accommodatedinside an opening portion 11 a of the casing 11. The driving circuitportion 14 includes a capacitor unit 20, the circuit board 30, and aplurality (two in the present embodiment) of power source harnesses 100.

The capacitor unit 20 removes and smooths a ripple componentsuperimposed on the DC power supplied from the power source 15, andoutputs the smoothed DC power to the circuit board 30.

The circuit board 30 converts the DC power output from the capacitorunit 20 into the AC power and outputs the AC power to the motor 12. Thecircuit board 30 includes a board main body 32, a switching element 33,and a PN terminal forming portion 34.

The board main body 32 is configured with a plate-like printed board.The board main body 32 has a predetermined wiring pattern made of aconductive material, such as copper. The board main body 32 is fixed tothe casing 11 by a screw or the like (not shown).

The switching element 33 converts the DC power supplied from the powersource 15 on the outside into three-phase AC power. The switchingelement 33 is configured with a plurality of insulated gate bipolartransistors (IGBT) or the like, and is mounted on the board main body32. Leads 33 b of each of the switching elements 33 are inserted intothrough-holes (not shown) formed in the board main body 32, and aresoldered to the wiring pattern of the circuit board 30.

Each of the switching elements 33 switches between an ON state where acurrent flows and an OFF state where a current is blocked, based on adriving signal to be input from a control circuit mounted on the circuitboard 30. In the present embodiment, the switching elements 33 arerespectively provided two by two corresponding to each of a U phase, a Vphase, and a W phase that form a three-phase alternating current. Theplurality of switching elements 33 supply the three-phase (U phase, Vphase, and W phase) AC power to the motor 12 by repeating ON and OFF ata predetermined timing regulated by the driving signal of the controlcircuit (not shown).

In addition, the switching element 33 is typically an IGBT, but may be abipolar transistor, a metal-oxide-semiconductor field effect transistor(MOSFET), or the like.

Further, in addition to the switching element 33, the driving circuitportion 14 includes an appropriate electronic component mounted on thecircuit board 30.

The PN terminal forming portion 34 is disposed in an end portion 30 aadjacent to the capacitor unit 20 of the circuit board 30. The PNterminal forming portion 34 has a pair of a hole portion 35A and a holeportion 35B. The board side terminal 24 which is an output terminal ofthe capacitor unit 20 is respectively connected to the hole portion 35Aand the hole portion 35B. By connecting the board side terminal 24 tothe PN terminal forming portion 34, the DC power smoothed by thecapacitor unit 20 is input to the circuit board 30.

As shown in FIGS. 3 and 4, the capacitor unit 20 includes a capacitormain body 21, a housing 22, a plurality (two in the present embodiment)of harness side terminals 23, a plurality (two in the presentembodiment) of board side terminals 24, a plurality (four in the presentembodiment) of guide portions 25, a first harness abutting portion 27,and a second harness abutting portion 28.

The capacitor main body 21 is an electric element that removes andsmooths a ripple component superimposed on the DC power supplied fromthe power source 15.

The housing 22 is made of a resin made of an insulating material and hasa hollow box shape. The housing 22 accommodates a capacitor main body 21on the inside thereof. The housing 22 of the present embodiment includesa housing main body 221 and a block portion 222 that protrudes from thehousing main body 221.

The housing main body 221 has a rectangular box shape. The housing mainbody 221 has an upper surface (first surface) 22 t which is a surface onwhich the circuit board 30 is fixed. The housing main body 221 has aside surface 22 f as a surface orthogonal to the upper surface 22 t. Inthe present embodiment, on the upper surface 22 t of the housing mainbody 221, the end portion on a side connected to the side surface 22 fis referred to as a first end portion 22 a. In the present embodiment,on the upper surface 22 t, an end portion on a side opposite to thefirst end portion 22 a is referred to as a second end portion 22 b.

In addition, in the present embodiment, a direction orthogonal to theupper surface 22 t is referred to as an upward-downward direction UD. Inthe upward-downward direction UD, a side that faces the upper surface 22t is referred to as an upper side in the upward-downward direction UD.In addition, a side opposite to the upper side in the upward-downwarddirection UD is referred to as a lower side in the upward-downwarddirection UD. Further, a direction orthogonal to the upward-downwarddirection UD and connecting the first end portion 22 a and the secondend portion 22 b to each other is referred to as a forward-rearwarddirection (first direction) FR. In the forward-rearward direction FR,the first end portion 22 a side which is a side that faces the sidesurface 22 f is referred to as a front side in the forward-rearwarddirection FR. In addition, the second end portion 22 b side opposite tothe front side in the forward-rearward direction FR is referred to as arear side in the forward-rearward direction FR. Further, a directionorthogonal to the upward-downward direction UD and the forward-rearwarddirection FR is referred to as a width direction W (second direction).

The block portion 222 protrudes from the side surface 22 f of thehousing 22 to the front side in the forward-rearward direction FR. Theblock portion 222 is integrally formed with the housing main body 221.The block portion 222 has an L shape in which the inside in the widthdirection W is recessed when viewed from the upward-downward directionUD. In the present embodiment, a first block portion 222A and a secondblock portion 222B are provided as the block portion 222.

The first block portion 222A protrudes from the same position in thewidth direction W as a first guide portion 25A with respect to the sidesurface 22 f. In the first block portion 222A, the inside in the widthdirection W is recessed.

The second block portion 222B protrudes from the same position in thewidth direction W as a fourth guide portion 25D with respect to the sidesurface 22 f. The second block portion 222B is recessed inward in thewidth direction W so as to face the first block portion 222A.

The harness side terminal 23 can be connected to the power sourceharness 100 for supplying the DC power from the outside to the capacitormain body 21. The harness side terminal 23 is made of a conductivemetal. The harness side terminal 23 has an annular shape in which anopening 23 h is formed in a center portion. The harness side terminal 23is provided on the upper surface 22 t of the housing main body 221. Theharness side terminal 23 is provided on the upper surface 22 t at aposition closer to the first end portion 22 a side than the center inthe forward-rearward direction FR. The harness side terminals 23 aredisposed at intervals in the width direction W.

The plurality of harness side terminals 23 in the present embodiment area first harness side terminal 23A and a second harness side terminal23B. The positions of the first harness side terminal 23A and the secondharness side terminal 23B in the forward-rearward direction FR are thesame, and are provided at an interval in the width direction W. Oneharness side terminal 23 is provided so as to be sandwiched in the widthdirection W by the pair of guide portions 25 which will be describedlater.

Specifically, a first power source harness 100A, which is one of theharness side terminals 23 for supplying the DC power from the powersource 15 to the capacitor main body 21, is connected to the firstharness side terminal 23A in the present embodiment. Similarly, a secondpower source harness 100B, which is the power source harness 100different from the first harness side terminal 23A for supplying the DCpower from the power source 15 to the capacitor main body 21, isconnected to the second harness side terminal 23B.

As shown in FIG. 5, the housing 22 includes screw holes 22 h that extenddownward from the upper surface 22 t of the housing 22 respectively atpositions continuous with the openings 23 h of the plurality of harnessside terminals 23.

As shown in FIGS. 3 to 5, the plurality of guide portions 25 protrudefrom the upper surface 22 t. The guide portion 25 extends from thesecond end portion 22 b in the forward-rearward direction FR on theupper surface 22 t toward the first end portion 22 a. The guide portion25 protrudes in a rectangular plate shape. The guide portion 25 of thepresent embodiment is integrally formed with the housing main body 221as a part of the housing 22. The guide portions 25 are provided in pairson the upper surface 22 t so as to be separated from each other in thewidth direction W. In the present embodiment, as the plurality of guideportions 25, the first guide portion 25A and a second guide portion 25Bthat correspond to the first harness side terminal 23A, and a thirdguide portion 25C and a fourth guide portion 25D that correspond to thesecond harness side terminal 23B are respectively formed.

The first guide portion 25A and the second guide portion 25B aredisposed at an interval from each other so as to sandwich the firstharness side terminal 23A in the width direction W. The third guideportion 25C and the fourth guide portion 25D are disposed at an intervalfrom each other so as to sandwich the second harness side terminal 23Bin the width direction W.

The first harness abutting portion 27 can abut against the power sourceharness 100 from the inside in the width direction W on the uppersurface 22 t. The first harness abutting portion 27 protrudes from thesecond end portion 22 b side more than the center in theforward-rearward direction FR on the upper surface 22 t. The firstharness abutting portion 27 of the present embodiment is integrallyformed with the housing main body 221 as a part of the housing 22. Thefirst harness abutting portion 27 protrudes in the upward-downwarddirection UD orthogonal to the upper surface 22 t in the center portionin the width direction W in the second end portion 22 b of the uppersurface 22 t. The first harness abutting portion 27 protrudes in thecenter portion in the width direction W in a rectangular cylinder shapehaving rounded corner portions. The first harness abutting portion 27 isformed continuously with the second guide portion 25B and the thirdguide portion 25C.

The second harness abutting portion 28 can abut against the power sourceharness 100 from the lower side in the upward-downward direction UD onthe upper surface 22 t. The second harness abutting portion 28 isprovided to be adjacent to both sides of the first harness abuttingportion 27 in the width direction W in the second end portion 22 b ofthe housing main body 221. The second harness abutting portion 28 of thepresent embodiment is integrally formed with the housing main body 221as a part of the housing 22. The second harness abutting portion 28 hasa top surface 28 t that protrudes to the upper side in theupward-downward direction UD from the upper surface 22 t of the housing22. The second harness abutting portion 28 has a smaller protrusiondimension from the upper surface 22 t of the housing 22 than the firstharness abutting portion 27.

In addition, the guide portion 25, the first harness abutting portion27, and the second harness abutting portion 28 are not limited to a caseof being integrally formed with the housing 22. For example, the guideportion 25, the first harness abutting portion 27, and the secondharness abutting portion 28 may be formed by fixing a different memberto the housing 22.

The board side terminal 24 is provided on the side surface 22 f of thefirst end portion 22 a of the housing 22. The board side terminal 24 canbe connected to the circuit board 30 so as to output the DC power viathe capacitor main body 21. The board side terminal 24 of the presentembodiment is formed by a plate-like metal plate made of a conductivemetal. The board side terminal 24 extends in a plate shape from the baseportion 24 b held by the housing main body 221 toward the distal endportion 24 a connected to the circuit board 30. Specifically, the boardside terminal 24 extends in a plate shape from the block portion 222toward the upper side in the upward-downward direction UD. The boardside terminal 24 extends parallel to the side surface 22 f from theblock portion 222 toward the upper surface 22 t side. The board sideterminal 24 is provided such that a thickness direction thereof matchesthe forward-rearward direction FR orthogonal to the side surface 22 f.The board side terminal 24 is formed with a notch portion 40 which isrecessed inward in the width direction W between the base portion 24 band the distal end portion 24 a.

As shown in FIGS. 3 and 6, the distal end portion 24 a is a regionconnected to the circuit board 30, and is a region above the center inthe upward-downward direction UD in the board side terminal 24. The baseportion 24 b is a region held by the housing 22 and is a region belowthe center in the upward-downward direction UD in the board sideterminal 24.

In the present embodiment, a plurality of notch portions 40 are formedfor one board side terminal 24. Specifically, in the board side terminal24 of the present embodiment, a first notch portion 41 and a secondnotch portion 42 are formed as the plurality of notch portions 40. Thefirst notch portion 41 is formed in the board side terminal 24 so as tobe recessed inward (second side) in the width direction W from an outeredge portion 24 s on the outside (first side) of the board side terminal24 in the width direction W. The second notch portion 42 is formed inthe board side terminal 24 so as to be recessed outward in the widthdirection W from an inner edge portion 24 t on the inside of the boardside terminal 24 in the width direction W. The first notch portion 41and the second notch portion 42 are formed at an interval in theupward-downward direction UD which is a direction of connecting the baseportion 24 b and the distal end portion 24 a to each other. The firstnotch portion 41 is formed above the second notch portion 42 in theupward-downward direction UD such that the positions of the second notchportion 42 in the upward-downward direction UD do not overlap eachother.

In the board side terminal 24, a curved portion 43 is formed by thefirst notch portion 41 and the second notch portion 42. The curvedportion 43 has a partially smaller sectional area orthogonal to theupward-downward direction UD in which the board side terminal 24 extendsthan the distal end portion 24 a and the base portion 24 b. The curvedportion 43 extends in a direction inclined with respect to theupward-downward direction UD.

The plurality of board side terminals 24 in the present embodiment are afirst board side terminal 24A and a second board side terminal 24B. Thepositions of the first board side terminal 24A and the second board sideterminal 24B in the forward-rearward direction FR are the same, and areprovided at an interval in the width direction W.

The first harness side terminal 23A and the first board side terminal24A are formed in both end portions of an integrally formed first busbar 45A. In addition, the second harness side terminal 23B and thesecond board side terminal 24B are formed in both end portions of anintegrally formed second bus bar 45B. The first bus bar 45A and thesecond bus bar 45B are formed by cutting a plate made of a conductivemetal into a predetermined shape by pressing or the like, and bendingthe plate at a plurality of locations in a longitudinal direction. Thefirst bus bar 45A and the second bus bar 45B are buried in the housing22 so as to expose only the first harness side terminal 23A and thesecond harness side terminal 23B of both end portions and the firstboard side terminal 24A and the second board side terminal 24B from thehousing 22.

As shown in FIG. 2, the capacitor unit 20 as described above is disposedat a position along the end portion 30 a of the circuit board 30. Thecapacitor unit 20 is fixed to the casing 11 by a screw (not shown) orthe like. The capacitor unit 20 is connected to the circuit board 30 viathe first board side terminal 24A and the second board side terminal24B. As shown in FIGS. 2 and 6, the first board side terminal 24A andthe second board side terminal 24B are inserted into the hole portion35A and the hole portion 35B of the board main body 32. The first boardside terminal 24A and the second board side terminal 24B are soldered toland portions of the wiring pattern formed around the hole portion 35Aand the hole portion 35B by a solder 120 (refer to FIG. 6).

As shown in FIGS. 2, 4, and 5, the capacitor unit 20 is connected to thepower source 15, such as a battery or a generator of a vehicle via theplurality of power source harnesses 100. The plurality of power sourceharnesses 100 respectively include a harness main body 101 and aterminal 102. The harness main body 101 is a flexible linear member. Theharness main body 101 has a wire (not shown) made of a conductive metaland an insulating coating 101 a that covers the wire. The terminal 102is made of a conductive metal and has an annular shape. The terminal 102is fixed to the distal end (one end portion) of the harness main body101.

In the power source harness 100, a proximal end (not shown) (the otherend portion opposite to the distal end) is connected to a positiveelectrode or a negative electrode of the power source 15, such as abattery or a generator. The terminals 102 respectively provided at thedistal end of the power source harness 100 are connected to the harnessside terminal 23 by fastening the bolt 110 to the screw hole 22 h in astate of being superimposed on the harness side terminal 23.

By being connected to the harness side terminal 23 in the first endportion 22 a of the housing 22, the harness main body 101 is disposed toextend from the first end portion 22 a to the second end portion 22 bside along the upper surface 22 t of the housing 22. The power sourceharness 100 extends while being curved downward from the second endportion 22 b of the housing 22 toward the casing 11 positioned on theoutside, and is inserted through a harness insertion hole 17 formedbelow the capacitor unit 20. Here, as shown in FIG. 4, the harnessinsertion hole 17 is formed offset to one side in the width direction W,that is, the first harness side terminal 23A side in the presentembodiment, in the capacitor unit 20.

The plurality of power source harnesses 100 in the present embodimentare a first power source harness 100A and a second power source harness100B. The terminal 102 of the first power source harness 100A isconnected to the first harness side terminal 23A. The terminal 102 ofthe second power source harness 100B is connected to the second harnessside terminal 23B. The first power source harness 100A is disposed alongthe harness main body 101 between the first guide portion 25A and thesecond guide portion 25B. The second power source harness 100B isdisposed along the harness main body 101 between the third guide portion25C and the fourth guide portion 25D.

As shown in FIGS. 4 and 5, the first power source harness 100A disposedas described above abuts against at least one of the first harnessabutting portion 27 and the second harness abutting portion 28 in thesecond end portion 22 b of the housing 22. Similarly, the second powersource harness 100B abuts against at least one of the first harnessabutting portion 27 and the second harness abutting portion 28 in thesecond end portion 22 b of the housing 22.

Furthermore, in the first power source harness 100A and the second powersource harness 100B, the outer side in a curve direction of the harnessmain body 101 comes into contact with the inner peripheral surface(casing side harness abutting portion) 17 f of the harness insertionhole 17.

In this manner, the first power source harness 100A comes into contactwith at least three locations of the first harness side terminal 23A,the first harness abutting portion 27, and the inner peripheral surface17 f of the harness insertion hole 17. In addition, the second powersource harness 100B comes into contact with at least three locations ofthe second harness side terminal 23B, at least one of the first harnessabutting portion 27 and the second harness abutting portion 28, and theinner peripheral surface 17 f of the harness insertion hole 17.

According to the capacitor unit 20 and the electric compressor 10 asdescribed above, the first guide portion 25A and the second guideportion 25B are formed so as to sandwich the first harness side terminal23A. The terminal 102 of the first power source harness 100A is fixed tothe first harness side terminal 23A in the first harness side terminal23A. Accordingly, the harness main body 101 of the first power sourceharness 100A is disposed to extend from the first end portion 22 atoward the second end portion 22 b on the upper surface 22 t in a stateof being sandwiched from the width direction W by the first guideportion 25A and the second guide portion 25B. Similarly, the terminal102 of the second power source harness 100B is fixed to the secondharness side terminal 23B. Accordingly, the harness main body 101 of thesecond power source harness 100B is disposed to extend from the firstend portion 22 a toward the second end portion 22 b on the upper surface22 t along the third guide portion 25C and the fourth guide portion 25D.Therefore, the movement of the harness main body 101 of the first powersource harness 100A and the second power source harness 100B in thewidth direction W is restricted by the guide portion 25. Therefore,excessive vibration of the first power source harness 100A and thesecond power source harness 100B can be suppressed. Accordingly, itbecomes possible to suppress the vibration of the power source harness100 to be connected to the capacitor unit 20.

Furthermore, the first harness side terminal 23A is sandwiched by thefirst guide portion 25A and the second guide portion 25B, and the secondharness side terminal 23B is separately sandwiched by the third guideportion 25C and the fourth guide portion 25D. Therefore, the guideportions 25 are disposed on both sides in the width direction W of eachof the first power source harness 100A fixed to the first harness sideterminal 23A and the second power source harness 100B fixed to thesecond harness side terminal 23B. Accordingly, it is possible to ensurethe insulation distance around each of the first power source harness100A and the second power source harness 100B.

In addition, the first power source harness 100A and the second powersource harness 100B come into contact with the first harness abuttingportion 27 in the width direction W in the second end portion 22 b.Therefore, the movement of the first power source harness 100A and thesecond power source harness 100B in the width direction W is restrictednot only on the first end portion 22 a side fixed to the harness sideterminal 23 but also on the second end portion 22 b side. Accordingly,the vibration of the first power source harness 100A and the secondpower source harness 100B in the width direction W can be effectivelysuppressed.

Furthermore, the first power source harness 100A and the second powersource harness 100B come into contact with the inner peripheral surface17 f of the harness insertion hole 17 formed in the casing 11 from theupper side in the upward-downward direction UD at a part derived fromthe capacitor unit 20. Additionally, the first power source harness 100Aand the second power source harness 100B come into contact with thesecond harness abutting portion 28 from the lower side theupward-downward direction UD. Accordingly, the first power sourceharness 100A and the second power source harness 100B are supported tobe sandwiched from the upward-downward direction UD at three points ofthe first harness side terminal 23A and the second harness side terminal23B, the second harness abutting portion 28, and the inner peripheralsurface 17 f of the harness insertion hole 17. As a result, the movementof the first harness side terminal 23A and the second harness sideterminal 23B in the upward-downward direction UD is restricted.Accordingly, the vibration of the first power source harness 100A andthe second power source harness 100B in the upward-downward direction UDcan be effectively suppressed.

In addition, the harness side terminal 23 and the board side terminal 24are provided on the same side of the housing 22 (the first end portion22 a side). Therefore, the connection work between the board sideterminal 24 and the circuit board 30 and the connection work between theharness side terminal 23 and the power source harness 100 can beefficiently performed.

In addition, the curved portion 43 having a shorter length and a smallersectional area in the width direction W than the distal end portions 24a or the base portions 24 b is partially formed in the board sideterminal 24 by the notch portion 40. Here, when the capacitor unit 20and the circuit board 30 are relatively displaced due to the vibrationinput from the outside, the curved portion 43 having a smaller sectionalarea than the distal end portion 24 a and the base portion 24 b in theboard side terminal 24 is elastically deformed in the width direction W.Therefore, the vibration of the distal end portion 24 a in the widthdirection W with respect to the base portion 24 b is absorbed by thecurved portion 43. As a result, it is possible to further suppressstress concentration in the distal end portion 24 a connected to thecircuit board 30 by the solder. Therefore, the vibration transmittedfrom the circuit board 30 to the board side terminal 24 can be absorbedby the curved portion 43, and the deformation or damage to the solder(connection part) between the board side terminal 24 and the distal endportion 24 a can be suppressed.

Further, a first notch portion 41 and a second notch portion 42 whichare recessed in different directions in the width direction W areformed. Therefore, the movement of the distal end portion 24 a in anydirection in the width direction W is also absorbed by the curvedportion 43. As a result, it is possible to further suppress stressconcentration in the board side terminal 24 connected to the circuitboard 30 by the solder. Accordingly, it is possible to effectivelysuppress the deformation or damage to the solder (connection part)between the board side terminal 24 and the distal end portion 24 a.

In addition, the first notch portion 41 and the second notch portion 42are formed at an interval in the upward-downward direction UD.Therefore, the curved portion 43 can be formed on the board sideterminal 24 so as to be curved in an S shape between the distal endportion 24 a and the base portion 24 b. Such a shape can be formed atthe same time even when the board side terminal 24 is thin.Specifically, when forming the first bus bar 45A and the second bus bar45B, the first bus bar 45A and the second bus bar 45B are easily formedat the same time by cutting a plate made of a conductive metal into apredetermined shape by pressing or the like. Therefore, it is notnecessary to increase the number of processing steps in order to formthe curved portion 43, and it is possible to form the first notchportion 41 and the second notch portion 42 which are efficientlyrecessed in different directions.

Above, although the embodiments of the present invention have beendescribed in detail with reference to the drawings, the respectiveconfigurations and combinations thereof in the respective embodimentsare merely examples, and additions, omissions, substitutions, and otherchanges of configurations are possible within the scope that does notdepart from the gist of the present invention. In addition, the presentinvention is not limited by the embodiments, but is limited only by theclaims.

For example, the first guide portion 25A and the second guide portion25B are provided on both sides of the first harness side terminal 23A,and the third guide portion 25C and the fourth guide portion 25D areprovided on both sides of the second harness side terminal 23B, but thepresent invention is not limited thereto. The guide portions 25 may beprovided at least on only both outer sides of the upper surface 22 t inthe width direction W similar to the first guide portion 25A and thefourth guide portion 25D.

In addition, although the curved portion 43 is configured by forming thenotch portion 40 in the board side terminal 24, the number, arrangement,shape, and the like of the notch portion 40 can be appropriatelychanged.

In addition, the configuration of each part of the electric compressor10 can be appropriately changed. Furthermore, although the airconditioner for vehicles provided with the electric compressor 10 wasshown as an example, the present invention is not limited thereto, andthe same configuration can also be applied to a refrigeration systemprovided with the electric compressor 10.

INDUSTRIAL APPLICABILITY

According to the capacitor unit and the electric compressor, it becomespossible to suppress the vibration of the power source harness to beconnected to the capacitor unit.

REFERENCE SIGNS LIST

10 Electric compressor

11 Casing

11 a Opening portion

12 motor

13 Compression mechanism

14 Driving circuit portion

15 Power source

17 Harness insertion hole

17 f Inner peripheral surface (casing side harness abutting portion)

20 Capacitor unit

21 Capacitor main body

22 Housing

221 Housing main body

222 Block portion

222A First block portion

222B Second block portion

22 a First end portion

22 b Second end portion

22 f Side surface

22 h Screw hole

22 t Upper surface (first surface)

23 Harness side terminal

23A First harness side terminal

23B Second harness side terminal

23 h Opening

24 Board side terminal

24A First board side terminal

24B Second board side terminal

24 a Distal end portion

24 b Base portion

24 s Outer edge portion

24 t Inner edge portion

25 Guide portion

25A First guide portion

25B Second guide portion

25C Third guide portion

25D Fourth guide portion

27 First harness abutting portion

28 Second harness abutting portion

28 t Top surface

30 Circuit board

30 a End portion

32 Board main body

33 Switching element

34 PN terminal forming portion

35 Electronic component

35A, 35B Hole portion

40 Notch portion

41 First notch portion

42 Second notch portion

43 Curved portion

45A First bus bar

45B Second bus bar

100 Power source harness

100A First power source harness

100B Second power source harness

101 Harness main body

101 a Insulating coating

102 Terminal

110 Bolt

120 Solder

FR Forward-rearward direction (first direction)

W Width direction (Second direction)

UD Upward-downward direction

What is claimed is:
 1. A capacitor unit comprising: a housing thataccommodates a capacitor main body therein; a harness side terminalprovided on a first end portion side of a first surface of the housingand connectable to a power source harness for supplying DC power from anoutside; a board side terminal provided in the housing and connectableto a circuit board from which the DC power is output via the capacitormain body; and a plurality of guide portions that protrude from thefirst surface and extend from a second end portion on a side opposite tothe first end portion on the first surface toward the first end portion,and harness abutting portions that protrudes on the second end portionside of the first surface and that are configured to abut against thepower source harness, wherein the plurality of guide portions aredisposed to be separated in a second direction orthogonal to a firstdirection of connecting the first end portion and the second end portionto each other so as to sandwich the harness side terminal therebetween;and wherein the harness abutting portions include a first harnessabutting portion which is disposed at a position closer to the secondend portion than a central of the first surface in the first directionand protrudes in an upward-downward direction orthogonal to the firstsurface in the second end portion of the first surface; and a secondharness abutting portion which protrudes from the second end portionadjacent to a side of the first harness abutting portion in the secondend portion so as to be able to abut against the power source harnessfrom a lower side in the upward-downward direction, wherein the secondharness abutting portion has a smaller protrusion dimension from thefirst surface of housing than the first harness abutting portion.
 2. Thecapacitor unit according to claim 1, wherein the plurality of guideportions are provided in a pair so as to sandwich therebetween one ofthe harness side terminals in the second direction.
 3. The capacitorunit according to claim 1, wherein the board side terminal is providedin the first end portion of the housing.
 4. The capacitor unit accordingto claim 1, wherein the board side terminal extends in a plate shapefrom a base portion held in the housing toward a distal end portionconnected to the circuit board, and has a notch portion recessed inwardof the board side terminal in a width direction between the base portionand the distal end portion.
 5. The capacitor unit according to claim 4,wherein a first notch portion formed on a first side of the board sideterminal in the width direction and a second notch portion formed on asecond side of the board side terminal in the width direction, areformed.
 6. The capacitor unit according to claim 5, wherein the firstnotch portion and the second notch portion are formed at an interval ina direction of connecting the base portion and the distal end portion toeach other.
 7. An electric compressor comprising: the capacitor unitaccording to claim 1; a power source harness of which one end portion isconnected to the harness side terminal and which extends toward thesecond end portion side; the circuit board that is configured to convertthe DC power output from the capacitor unit into AC power; a motorrotationally driven by the AC power output from the circuit board; acompression mechanism driven by the motor; and a casing thataccommodates the capacitor unit, the circuit board, the motor, and thecompression mechanism.
 8. The electric compressor according to claim 7,wherein the casing includes a casing side harness abutting portion whichabuts against the power source harness derived from the second endportion side of the housing.